STEP 05 | INSTALLATION WITH THIN-SET MORTAR

Planning, Preparation & Bonding Materials

Inspect panels, prepare the surface, and choose the right bonding material.

01

Required Tools

Tape measure
Level
Marker
Utility knife
Mixing bucket
Electric mixing
paddle
Notched trowel
Margin trowel
Rubber roller
Sponge
Clean water
02

Prepare the Substrate

Confirm that the substrate is clean, dry, level, and structurally sound.

Bathrooms, shower areas, and other wet locations must have a properly installed waterproofing system before panel installation.

03

Mix the Mortar

Add water and mix the mortar according to the manufacturer’s instructions.

  • Mix thoroughly.
  • Maintain a consistency suitable for installation.
  • Use the mortar within the specified working time.

Do not add water to mortar that has already begun to harden.

04

Apply the Mortar

Use a notched trowel to spread the mortar evenly across the substrate.

Comb the mortar ridges in one consistent direction.

For large-format panels, exterior installations, or wet areas, apply a thin skim coat of mortar to the back of each panel.

Applying thin-set mortar for flexible stone wall panel installation
05

Install the Panel

  • Press the panel firmly into the mortar bed.

Use a rubber roller or the palms of your hands to apply even pressure from the center toward the edges.

  • Before the mortar sets, adjust:
  • Horizontal and vertical alignment
  • Panel flatness
  • Joints and texture alignment

Large-format panels should be installed by two people.

06

Press and Temporarily Secure

  • Use a rubber roller to apply even pressure from the center of the panel toward the edges.
  • If the panel slides or the edges lift, use tape, support braces, or brad nails for temporary support.
  • Place brad nails along edges, joints, or other areas that can be easily repaired. Brad nails are only for temporary support and must not replace the mortar bond.
07

Cleaning and Curing

  • Remove excess mortar from the panel surface and joints before it hardens.
  • Do not move the panels or remove temporary supports until the mortar has cured sufficiently.
  • Follow the mortar manufacturer’s requirements for open time, working time, and cure time.

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